This is a (pretty technical) article about sport kite carbon spars. It was first published in Drachen Magazin 2/93. Then it was published in rec.kites:

Date: Thu, 27 May 1993 09:00:32 -1000 From: salanne@convex.csc.FI (Simo Salanne) Organization: STACK Finland Subject: Bending Spars with a Coke Canand placed in the rec.kites archive (ftp.hawaii.edu).

In 1995 I converted the article into HTML-format and published in the Web. The article text content is still the original. The spar table has updated to the current measurements. Postscript diagrams are replaced by one Radar-chart in GIF-format.

Smooth Winds

Simo.Salanne@csc.fi

- Mark Cottrell, "Swept Wing Stunt Kites", 1990.
- David Lord, "Selecting spars for a new kite design", SKQ Vol. 3 No. 4, 1992,.
- Simo Salanne, "Mass-stab", Drachen Magazin 2/1993.
- Michael Graves, "Spars, Making your best picks...", KiteLines Vol 11. No. 2, Winter-Spring 1995.

I am aware what Mark Cottrell says in his book "Swept Wing Stunt Kites", 1990. According to Mark, by measuring the deflection only "flexibility" can be obtained - not a measure of "stiffness". He also thinks that "to all intents and purposes a single flexibility value is meaningless". However, Mark accepts the approach when deflection is measured at number of differ ing loads, which, when presented as curve (deflection vs. load) "yields (normally) a graph with nice straight line to start off... The stiffness of the material is taken as being the slope of the straight line portion of this graph." Hmmm..., Mark is searching for stiffness of the material - in general.

By drinking a pint of beer is hard to say how strong beer is in general, but one can estimate how strong this particular pint was. Having more samples may confirm the first observation. Having more samples may not confirm the first observation.

The Coke Can method can be considered as a case, where the number of loads is two: a zero load and a load of full can. Because two points is just enough to yield the straight line part of the stiffness curve, I didn't bother by loading the spar with two, three, four... cans until it breaks. The amount a 0.33 liter (360 g) can bends typical sport kite spar is in the same magnitude the spar bends in normal flight.

I believe that measuring how much a spar bends on a suitable load, gives much better basis to compare spars than relying on how stiff it feels in my hands or how many consecutive national competitions were won by flying XYZ-framed kites. One day, I can go to a kite shop and buy individually measured spars, with a tag telling the standard stiffness, measured in a way approved by KTA, AKA, STACK and me. Before that and so far, David's tables and my bar charts have been most useful in sparworks.

I processed the deflection values and weights into graphical form, which is easy to use, e.g. when selecting a replacement for a broken spar and original type spare spars are not available. For example: you break an Easton A/C 3-30 spar and do not have any replacement at hand. (When this article is published it might be widely known, why it is hard to get Easton spars any more). In diagram you can see that from European brands both Beman Pro-15 and RCF-6 are very close to A/C 3-30 - just a little bit stiffer. AFC2200 could be used, too.

A similar arrangement was used by David Lord, who used a load of one pound and spar length of two feet. By using the same reference spar (K75) my calculations should be compatible with David's results within an accuracy for practical purposes. K75 is glassfibre tube having diameter of 8.7/7.0 mm and weight 33 g/m; have a look at standard Spinoff, there's K75. In the table "Relative Stiffness and Weight of Spars" the column "Rem." indicates which data is based on my measurements (S) and which are from David's article (L). (Permission to use David's data is granted).

Some of the figures are based on manufacturers data (M). After it was agreed with DRAMA to publish my experiment, I have been in contact with some manufacturers and spar distributors and managed to get their spar comparison charts or tables. Unfortunately the charts and tables are not compatible with eachother. However, I have used that information when some spar size or type has not been available for measurements. I have then scaled the manufacturers data by using data from same chart for another spar, which I have measured. This kind of "indirect method" is tagged with M in remarks column.

By measuring the spars, I found that variations in some spar types were much larger than in some others. The smaller and lighter, the more spread in deflection values.

Let's suppose you have a Speedwing which have RCF-6 frame. You decide to build 25% larger Speedwing having similar charasteristics. 25% means the leading edge will 1.25 times longer. From the table you will find that RCF-6's scale factor is 0.96. Calculate 1.25 x 0.96 = 1.2, which is the scale factor of the spar you need for the larger Speedwing. From the table you will find that both CarboFlex and RCF-8 have scale factors of 1.20 and 1.21, respectively. Either of them will result to a frame with similar bending charasteristics as you have in you reference Speedwing.

Other way to work it out, is to study the table and then size your new kite based on particular spar. Example: you decide to use 4 mm AFC1580 to build a Speedwing "mini". How large should it be? You take RCF-6's scale factor multiply it by the scale factor of AFC1580: 0.96 x 0.67 = 0.64. This means the "mini" should have a leading edge 0.64 times the lenght of your reference Speedwing.

The scale factor can be derived from the formulas used to calculate deflections of loaded beams. I bypass the theory, and just give relation of scale factor S and relative stiffness R.

S = R to the 1/4 power or 4 R = S x S x S x S = S = S to the 4th power

- Go to a super market and get some 0.33 liter can. Select something you don't like, it's easier to keep the can unopened!
- Next you go to the self service weighing machine and weigh the can.

relative stiffness = (420/360) * (47.8/61) = 0.91and you can compare your spar to other spars in the table. (Note: the average deflection of K75 was 47.8 mm when loaded by 360 g.)